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1996 – 2002 Audi B5 Platform 2.7 Liter V6 5V BiTurbo Engine Camshafts and camshaft adjusters removing and installing
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Feby
Removing Cylinder head installed Remove noise insulation panel
-arrows-. Remove front bumper => Repair Manual, Body Exterior,
Repair Group 63 Move lock carrier to service position => Repair
Manual, Body Exterior, Repair Group 50 Remove ribbed belt => Page
13-1. Remove toothed belt => Page 13-4. Left cylinder head Remove
left-hand cylinder head cover => Page 15-22. Right cylinder head
Remove right-hand cylinder head cover => Page 15-25 All: Unbolt Hall
sensor housing (10 Nm). Remove bolt securing Hall sensor rotor (20 Nm)
and carefully lever off rotor using a screwdriver. Insert camshaft
clamp 3391 in securing plates of two camshafts. Loosen both camshaft
bolts and remove approx. 5 turns. Take out camshaft clamp 3391. Pull
off both camshaft sprockets with special tool T40001. Using a
screwdriver, carefully pry oil feed lines for camshaft bearings out of
camshaft bearings. Make sure that the retaining catches do not break
off when prying out the oil lines. Secure camshaft adjuster using
retainer for chain tensioner 3366. Note: Do not over tighten retainer
for chain tensioner, otherwise camshaft adjuster can be damaged. Check
TDC position of camshafts once again. Note: The two markings on the
camshafts must be in line with the two arrows on the bearing caps.
Clean drive chain and camshaft chain sprockets in vicinity of arrows on
bearing caps and mark position of chain on sprockets with paint opposite
two arrows. Note: The distance between the two arrows (and thus
between the paint markings) is 16 rollers on the chain. The notch on
the exhaust camshaft is offset slightly towards the inside in relation
to chain roller -1-. Do not mark the chain with a center punch or by
making a notch or similar.
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