1998 – 2013 Audi C5 Platform removing and installing Cylinder head
11:07
Posted by
Feby
Following instructions apply to left cylinder head. Removing Remove
ribbed belt => page 13-6. Remove toothed belt => page 13-10.
Remove noise insulation panel (arrows). Unbolt left and right-side
front exhaust pipes from exhaust manifolds. Unbolt exhaust system from
transmission bracket. Place clean VW1306 receptacle or drain pan under
engine. Remove filler cap from coolant expansion tank. WARNING! The
cooling system is pressurized when the engine is warm. When opening the
expansion tank, wear gloves and other appropriate protection, cover the
cap with a cloth and open carefully to relieve system pressure slowly.
Unscrew drain plug (arrow) on left-side of radiator. Install drain hose
to connection if necessary. Remove coolant drain plug on engine (arrow)
using 3247 hex ball socket, and drain coolant. Remove intake air duct
between mass air flow sensor and intake air elbow. Disconnect harness
connectors for intake manifold tuning valve -3- and intake air
temperature sensor -4-. Move wiring clear. Disconnect vacuum lines
(arrows). Disconnect hose between Evaporative Emission (EVAP) canister
purge regulator valve and throttle assembly at throttle assembly.
Unbolt retaining plate for intake manifold tuning valve (bolts -2-).
Disconnect connector on throttle assembly and disconnect vacuum hose on
fuel pressure regulator. Disconnect harness connectors from camshaft
adjustment valve and fuel injectors (arrows). Disconnect harness
connectors from Engine Coolant Temperature (ECT) sensor and Camshaft
Position (CMP) sensor (arrows). Cut open tie wraps on cylinder head
cover, unclip wiring retainer on fuel rail and disconnect cylinder block
breather from left and right-side cylinder head covers. Move hoses and
wiring clear to rear. Remove 4 bolts for fuel rail on intake manifold.
Unclip fuel supply and return lines from retainer. Move fuel rail
together with fuel injectors clear toward side. Note: Cover the fuel
injectors with a clean cloth. Disconnect spark plug wires (left-side).
Unbolt bracket for ignition coils (4 bolts) and move clear to right
together with ignition coils.
Tags: Audi
